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HINDUSTAN COPPER LIMITED
(A Govt. of India Enterprise)
The Copper Miner to the Nation
Azadi Ka Amrit Mahotsav Beti Bachao Beti Padhao
RecovAI — Copper Flotation Intelligence

RecovAI helps the Malanjkhand plant team predict copper recovery, spot problem shifts, tune reagents, and review performance in plain language.

Models Loaded: 3  |  XGBoost  |  Random Forest  |  Linear  |  Dataset: 2,847 Shifts  |  Avg Recovery: 83.6%  |  Target: 85%
Module Overview
ModuleDescriptionEngineTypeStatus
Recovery PredictorPredict next-shift copper recovery % with 90% CIXGBoost / RF / LinearCore● Active
Reagent OptimizerFind minimum-cost doses for target recovery (Engine 1)engine1_reagent.pyCore● Active
Anomaly AlertsFlag unusual shifts before they fail (Engine 2)engine2_anomaly.pyCore● Active
Shift DashboardHistorical actual vs predicted performanceDashboardAnalysis● Active
Feature ExplorerSHAP explainability & feature importance (Engine 3)engine3_shap.pyAnalysis● Active
Shift ReportAuto-generate operator/manager shift summary (Engine 5)engine5_nlp.pyAnalysis● Active
Ask the PlantNatural language Q&A over shift historyengine5_nlp.pyAI● Active
Trend Forecaster7–30 day recovery forecast from planned shiftsPSI Monitor (Engine 4)AI● Active
Plant Benchmarks
ParameterValue / Range
Recovery Target85%
Concentrate Grade28% Cu (assumed)
Flotation pH Range10.2 – 11.2
SIPX Dose Range10 – 80 g/t
Frother Dose Range5 – 40 g/t
Lime Dose Range0.5 – 5 kg/t
Depressant Range5 – 50 g/t
Recovery Predictor

Enter your shift readings below to see the expected copper recovery and what is driving the result.

Feed & Process Conditions
Reagent Inputs
Reagent Dose Optimizer

Suggest better SIPX, frother, lime, and depressant levels to reach your target recovery while keeping other conditions the same.

Fixed Process Conditions
Optimization Settings
Target: 85.0%
Max
Max
Max
Max
Anomaly & Alert Engine

See which past shifts looked unusual compared with normal plant behaviour. Critical and warning shifts are highlighted so you can investigate early.

Contamination: 0.05
Total Shifts: 2,847  |  🔴 Critical: 143  |  🟡 Warning: 312  |  🟢 Normal: 2,392
DateShiftRecovery (%)Head Grade (%Cu)Feed Rate (MT/h)SIPX (g/t)SeverityAnomaly Score
2024-03-14Night72.10.8262.014.2Critical−0.22
2024-03-11Morning71.31.1074.012.8Critical−0.19
2024-03-09Afternoon81.21.6086.018.2Warning−0.11
2024-03-06Night79.41.4083.016.5Warning−0.08
2024-03-15Morning87.41.7189.219.5Normal+0.14
Isolation Forest Anomaly Scores Over Time
Shift Performance Dashboard
Avg Actual Recovery: 83.6%  |  Shifts Above 85%: 1,423 / 2,847  |  Avg Predicted: 83.9%  |  MAE: 1.2%
Recovery Trend
Monthly Recovery Distribution
Shift Log
DateShiftRecovery (%)Head Grade (%Cu)Feed Rate (MT/h)SIPX (g/t)Frother (g/t)Predicted (%)
2024-03-15Morning87.41.7189.219.510.886.9
2024-03-15Afternoon85.11.6587.018.210.184.7
2024-03-15Night83.61.5884.517.89.884.0
2024-03-14Morning86.21.6988.118.910.585.8
2024-03-14Afternoon84.71.6285.818.010.284.2
2024-03-14Night72.10.8262.014.28.174.3
2024-03-13Morning85.91.6787.419.110.485.3
2024-03-13Afternoon84.31.6085.017.59.983.9
Feature Impact Explorer

See which factors matter most for recovery — head grade, reagents, pH, and more — with charts you can explore.

Top 12 Features (SHAP Global Importance)
Partial Dependence — Head Grade (%Cu)
Shift Report Generator

Build a shift summary for operators or managers. You can add a short AI-written note when the server is connected.

Ask the Plant

Ask questions in everyday language about shifts, recovery, reagents, or alarms. Answers come from the plant assistant when the server is on; otherwise you get built-in help text.

Assistant status
Try asking:
RecovAI: Hello! I help with shift performance, reagents, anomalies, and recovery at Malanjkhand. Ask a question anytime — I use the live assistant when the server is on, or built-in answers when it is off.
System — RecovAI v3.0 initialized
Plant assistant · Internal use only
Submit Shift Data

Record what happened on your shift. When you submit, the system estimates recovery and saves the entry for later review.

Backend Status: Checking...  |  Today's Submissions:
Shift Information
Feed & Process Conditions
Reagent Dosing (Actual Used This Shift)
Actual Recovery (if known)
Submission History

Browse everything you have submitted. Click any row to open full details.

Total Records:
ID Shift Date Shift Submitted At Head Grade (%Cu) Feed Rate (MT/h) SIPX (g/t) pH Predicted Recovery Anomaly Drift
Click "Refresh" to load submissions from database
Recovery Trend Forecaster

Plan upcoming shifts in the table, then see expected recovery for the next 7, 14, or 30 days on a chart.

Planned Shift Inputs
DateShiftHead Grade (%Cu)Feed Rate (MT/h)Feed ConditionClear All
2024-03-16Morning1.6587Normal
2024-03-16Afternoon1.6085Normal
2024-03-16Night1.5583High Fines
2024-03-17Morning1.6888Normal
2024-03-17Afternoon1.6286Normal
+ Add Shift
Contact Us
Registered & Corporate Office

Tamra Bhavan, 1 Ashoka Place
New Delhi – 110 001
Phone: +91-11-23324860
Fax: +91-11-23321654
Email: contactus@hindustancopper.com
CIN: L27201WB1967GOI028825

Plant / Unit Office

Malanjkhand Copper Project
Malanjkhand – 481116, Madhya Pradesh
Phone: +91-7636-274274

Send Us a Message
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Ex-Employee Corner

This portal is for retired employees of Hindustan Copper Limited. Register to access pension updates, HR circulars, and CPSE welfare schemes.

Useful Links
PortalLink
CPSE Portalcpse.gov.in
EPFOepfindia.gov.in
Pension Scheme Infohindustancopper.com
Ministry of Minesmines.gov.in
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